The Bone Sled – 3D Printed Thicknessing Tool for Nut & Saddle Blanks

The Bone Sled is a  3D-printed jig designed for precise nut and saddle thicknessing on a disc sander, featuring a stable clamping base and an alignment spacer for consistent results, with an optional custom-fit spacer available if you provide quick measurements. Offered as either a full kit or a hardware-only option for self-printing, it includes all required hardware and delivers a simple, accurate upgrade to any luthier’s workflow.

Price range: $5.99 through $35.99

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Bone Sled for Luthiers

Introducing the Bone Sled—a 3D-printed tool designed specifically for luthiers to precisely thickness nut and saddle blanks. This model is designed to clamp securely to your sander’s table, giving you excellent stability and control during sanding.

It includes a precision spacer to help align your blanks perfectly, and the clamping section of the base allows for easy, rock-solid attachment to your sander.

Custom Fit Available:
Want an even better fit? If you provide a few quick measurements (sandpaper-to-slot distance, slot width, and slot depth using calipers), we’ll include a custom spacer made just for your disc sander at no extra charge!
(Providing measurements is totally optional — if none are sent, the standard spacer will be included.)

Download and Kit Options:
You can download the Bone Sled design at www.loothgroup.com in the LoothPrints section. Choose from:

A full kit with all hardware and parts ready to go

A hardware-only kit for those who want to print the sled themselves

Hardware Included:

1 × M6 Bolt (40mm)

1 × M6 Barrel Nut

2 × M3 Screws (8mm)

2 × M3 Nuts
(Optional: Add 2 extra M3 Screws and Nuts if using attachment rails.)

Assembly and Usage Instructions:
Follow along with our step-by-step video guide:

Get the Bone Sled for precision thicknessing, rock-solid clamping, and optional customization—download and print yours today!

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